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SMC Somaloy – More Efficent Motors

February 22nd, 2010 Al Gerbens No comments

A few days ago HobbyKing indicated they are experimenting with a Soft Magnetic Composite (SMC) alloy as a brushless motor stator material.

The following is a twitter feed from the HobbyKing blog.

“17/02/2010 11:30:41 AM
SMC Somaloy material for stator builds. No other R/C motor producer has ever used such an advanced and efficient material for producing stators. We’re currently prototyping the new material for solid stator production which greatly increases motor efficiency. The stators are extruded from molten Somaloy material to create a material with iron losses far lower than a standard Stator motor and with less wire for the same Kv and voltage. Our initial tests have shown amp draw to be far lower than is needed with a standard stator motor. We wont have the exact numbers until March when we dyno test motors side by side, but from looking at propeller size differences we are calculating around a 20% increase on an already very efficient motor. THIS COULD POSSIBLY BE THE MOST EFFICIENT R/C MOTOR EVER BUILT.”

………………………………….

Here’s a link to an article from Hoganas, the producer of Somaloy materials which offers some insight into using these materials as motor components.

http://www.hoganas.com/en/News-Center/Published-Articles/Advances-in-Soft-Magnetic-Composites—Materials-and-Applications/

The results of HobbyKing’s comparison should be interesting and potentially marks a significant step in brushless  motor development.

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Mansell Models Stits Skybaby takes to the Sky

October 29th, 2009 David Payne 1 comment
Mansell Models Stitts Skybaby

Mansell Models Stitts Skybaby

On October 20th, 2009, the sky was grey with scattered clouds and the adrenaline was pumping. Tom Mansell was able to maiden the ¼ scale Stitts Skybaby with a large crowd to boot.  The plane took to the sky quickly as Tom put plenty of space between the plane and the ground to get it all trimmed out.   After a few minor adjustments and taking out the rudder mixing, the plane flew really well despite It’s 44oz flight weight.   The attached video contains footage of the maiden flight and some from the next few days.  What a pleasure to watch this plane fly.

Tom based this model on RCM plans that were drawn up by Pat Trittle.  Though the dimensions and airfoil are similar to Andy Clancy’s Skybaby, there have been many changes that mostly include structural reinforcement that will support the 300 watt motor.  Tom designed the rudder to be more like the original full scale plane and added ailerons and extra ribs to support the ailerons.  The bottom wing has been greatly reinforced to support the widened landing gear.  This thing tracks very well on the ground.  Though Tom referenced the RCM plans he has created an entirely new airplane here.

Tom framed up the plane after having JTechLaser.com laser cut his parts.  He then handed it over to Steve Mueller (a dedicated scale builder) to finish up the Skybaby.  The local response to the plane has been amazing and it sure is something to see in person.

Tom is making plans to make the kit available under Mansell Models and will probably be available in the next few months on BlueSkyRC.com.

Here are some of the statistics on the finished plane:

E-Flite 480, an APC 12X6E prop, a Turnigy 40amp ESC, a 3-cell 11.1 volt 2200mah Li-poly battery, and 4 servos for the Rudder, elevator and one for each set of ailerons.

RCGroups Skybaby Thread

Click read more to see more photos.
Read more…

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BlueSkyRC Fokker Dr1

October 15th, 2009 Al Gerbens 3 comments

I acquired a short kit for a Dr1 from the designer, David Payne,  at BlueSkyRC a few weeks ago and the build is about complete.
This is a 31 inch (top wing span) 1/9 Scale model of the famous tri-wing WW1 fighter. As a scale model it has the same number of wing ribs as the original and your first impression when inspecting the kit is ‘holy cow that’s a lot of ribs’.    ( phrase acquired at Joe’s BBQ)
Framing the plane is straightforward but takes some time, I found myself searching through sheets of laser cut balsa looking for individual parts.  Speaking of laser cut parts, these were excellent, having been cut by master laser cutter,  Jim Wagoner at JTechlaser.
David has a build thread on RCGroups and combining the photos online with his well drawn plans  provides the direction required to successfully complete the building of this plane.  This is not a kit for the first time builder, but with a grand sum total of 2 different short kits and a couple  full  kits of experience I was able to get the pieces glued together to complete the framing.  The cowl is located and attached with two carbon fiber eighth inch rods and two pairs of magnets.  Binding for the metal wires for the cabanes and later the landing gear was braided kevlar fishing line, saturated with thin CA.
The rudder and elevator servos are located with mini-connector adjustment access from the open cockpit and use push rods.  The aileron servos were glued to the cover plates and wind up inside the top wing with the servo arm protruding thru the plates.

OK,  so now I’ve got 4 wings, a fuselage, 4 control surfaces, a balsa/plywood cowl,  etc, and it’s time to decide on which full scale Dr1 this model is going to look like.  The decision was made,  a blue and white Dr1, registered in Germany as PH-EBF, which is a replica of Dr1  flown by LT von Raben, Jasta 7, 155/17.   Here’s the one picture I could find of that plane actually in the air, among a dozen or so ground shots including one of the plane displayed indoors in a museum in Belgium.

DR1b_012

0805624

The Dr1 aircraft preceded color photography, so the actual colors are often disputed.  History indicates that the blue color was based on a fabric sample that was mistakenly assumed to be from LT von Raben’s Dr1 but probably came from a later Fokker DVII that replaced the Dr1.  Nevertheless, I really liked the blue and white scheme , so my plane is a model of above PH-EBF which is a replica of LT von Raben’s Dr1, which was probably red and white rather than blue and white.

Here’s the firewall and motor mount , note the carbon rods, magnets and tapers on the motor mount to give a little down and right thrust.

PA110104

PA110103

with Cowl attached

PA110108

Looking into cockpit showing location of tail servos.

PA140129

motor mount, faux motor, esc is velcroed inside top of cowl.

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Aileron Servo configuration.

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von Raben's white Raven, graphics by Callie.

von Raben's white Raven, graphics by Callie.

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Ready for flight.

PA140124

Building this plane has been a learning experience, a lot of fun, and because of the well executed design and quality laser cutting produced a good looking scale model Dr1.  Will it fly? —  report coming up in a few days.

Link to Callie Graphics

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Motor Mount and Battery Tray for Your Slow Stick

October 9th, 2009 David Payne No comments
motor_mount

BlueSkyRC Stick Mount with Battery Tray

Ever get frustrated finding a good motor mount for a stick mounted planes?  Yes, I have felt that frustration recently as well.  One of my favorite stick mounts is no longer in production – the E-flight out-runner stick mount – (Temporarily out of production).   I was shocked to find out that you cannot get them.  I was constantly being told by the Hobby Shop… “they will be in next Tuesday”.

I have never really been satisfied with many of the stick mounts I have seen anyway.  Aluminum that does not fully go around the stick, or the mounting plate is too flimsy.  After talking with Jim Wagoner of JTechLaser, I discovered he had been working on a combination motor mount / battery tray for Slow Sticks laser cut from 1/8th inch plywood.  I told him I am in!  After sharing the files back and forth I think we have three solid prototypes and a few other options that will work well with the mount.

As most Slow Stick users have discovered, the perfect location for your battery pack seems be just behind the motor and in front of your wing.  This motor mount fits that bill.   I am currently testing a mount on my Steven’s Stick and on my buddies trainer Slow Stick.  The Slow Stick has suffered some typical nose-in landings as he is learning to fly and there was no damage to the mount.

I also like the fact that you can use your motors X plate for the mounting and if you do suffer from a major nose-in landing that the motor mount will hopefully give before your motor does.

Plans are being made to have the mounts available on BlueSkyRC.com – simple and affordable.  There will also be an option without battery tray.  For now enjoy the Sneak Peak!

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New JR 11X ZERO Radio

October 8th, 2009 Nando No comments

Even before it’s release is already causing a big fuss.
Maybe not for features but because of the looks, check it out.

JR 11X Zero

JR 11X Zero

It was about time someone introduced a bit of bling into our hobby, or maybe not. This hobby is all about flying and not spending your time reading a telephone list sized manual with features that you’ll never use.
Could be, but it in the end if you have one of these you’re sure to catch everyone’s attention in the flying field.

Or show your brave side by sitting down polishing the radio just before another flight like any warrior would do to it’s sword.

JR 11X Zero

JR 11X Zero

Have a look into the video produced by JR to present this new radio.
( http://www.jrpropo.co.jp/jpn/propo/products/11x/pv_long.html )

PS. The chrome polish is not included.

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